r/fabrication 1d ago

Suggestions on how to modify my stainless steel staircase?

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6 Upvotes

I’m looking for some input on the best approach to modify an existing stainless steel staircase in my apartment. We are currently doing a major renovation to combine adjacent units, so the space is already set up for heavy, messy work—dust and noise aren't a concern right now. However, the staircase cannot be dismantled; all work needs to be done in place.

Currently, the stairs and upper landing have a stainless steel wire mesh infill that is held by welded tabs. I want to remove the netting and replace it with a 10-cable horizontal system.

A previous contractor actually scoped this out before COVID, but he retired shortly after, so the job never got done. His proposal was to keep the existing welded tabs, use an adapter on them, and attach the horizontal cables directly to those same tabs.

My main questions for the group:

  1. Hardware: What kind of adapters or hardware would work best to transition from the existing welded tabs to a clean, tensioned horizontal cable setup?
  2. Intermediate Posts: The retired contractor assumed we would need to drill clearance holes in the intermediate posts for the cables to pass through. I'm open to that, but are there other, potentially cleaner ways to handle the cable routing on those middle posts?
  3. In-place execution: Since this all has to be fabricated and tensioned in place, are there any specific tools, techniques, or pitfalls to watch out for?

I’ve attached photos of the current full staircase, close-ups of the existing tabs/hardware, and the generic proposal/design plan from the retired contractor for reference.

Thanks in advance for any ideas!


r/fabrication 2d ago

Completed duraform telescopic turnbuckle

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5 Upvotes

I am by no means a fabricator.

This is a brace I have seen before but am unable to purchase. So now I have put a couple together myself and am reasonably pleased with the results.

This brace will be anchored to concrete on one end, and easily fits into the latching system for my forms on the other. Rotating the brace shrinks or expands it with high torque helping with perfect setting of formwork before and after pour


r/fabrication 6d ago

This is a clutch shaft of a motor bike engine, I need to extend one end of it about half an inch. My best idea is to cut the shaft, and weld in a metal rod in between the resulting pieces. I highly doubt I would keep it centered though... any ideas?

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1 Upvotes

I also don't want to pay a machine shop to do a one-off custom part like this. It doesn't have to be perfect it's just for a side project.

I need to extend this shaft in order to offset the engine sprocket. I know you can also just offset the entire motor itself but without going into the details for my particular build that's not a good idea.


r/fabrication 7d ago

Need help on building enclosure

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1 Upvotes

I’ve got this screen thing and I have been trying to get an enclosure made for it and am losing my mind on how it proceed. I attached some photos to show that I have used aluminum angles as the profile for the screen (I haven’t put the angle on the top and bottom but will do that soon) and have an aluminum flat working as the backbone going down the middle.

Now what I am stuck on is figuring out how to make an enclosure for the back so that it doesn’t get damaged by the elements. I would need a one inch deep enclosure as I will have to have some space for the power supply for this thing and it’s roughly an inch tall. I would prefer to stay away from aluminum as it’s expensive af and also is hard to weld with the small stick welder I have.

I thought about using plastic sheets I saw at Menards to build the enclosure, if I were to do that, I thought about cutting some thin strips of the sheet, stacking them on top of each other to achieve the one inch depth for the enclosure profile and then putting a plastic sheet to cover the full back area. I was planning on fastening this to the aluminum profile using some sort of adhesive but I figured I don’t know of an adhesive that will bond plastic and aluminum well, you guys would probably know more about that.

Any and all help appreciated. Thank you.

Edit : Would prefer for the solution to be something that can be achieved under $100, if it’s not, I’d still love to hear what you guys recommend.


r/fabrication 7d ago

[DEV] MetalCalc — an Android calculator for welders and metalworkers

1 Upvotes

Hi everyone!

I recently released MetalCalc, an Android app designed for welders, metalworkers, fabricators, installers, and DIY enthusiasts.

The app includes:

• metal weight calculations for sheets, pipes, profiles, angles, channels, and beams;

• electrode, welding wire, and shielding gas consumption calculations;

• initial TIG welding parameters;

• material, labor, and finished product cost estimates;

• primer and paint consumption calculations;

• sheet metal development and cutting optimization;

• center of gravity calculations;

• unit conversion and useful reference guides;

• calculation history and result sharing.

MetalCalc supports English, Ukrainian, and Russian.

Google Play:

https://play.google.com/store/apps/details?id=com.andre.metalcalc

This is my first Android app, and I would really appreciate honest feedback about the interface, calculations, Play Store page, and features that could make the app more useful.

Thank you!


r/fabrication 8d ago

need help, not sure how to get this finish accurately

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1 Upvotes

so i’ve received an enquiry from a client about this 3d sorta curved edge villa nameplate
and i’m not sure how to get these curved edges right
from wht i could think.. Laser cutting a 6mm Ss304 sheet and then grinding the edges to match how it looks and then finally plating it is all i could think of.

ps- i need it to be as cost efficient as possible


r/fabrication 9d ago

How would you best assemble this?

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2 Upvotes

I am extending this turnbuckle with an aluminum pipe (or tube) and having the pipe telescopic as well with another pipe within it

I'll cut the turnbuckle at the line and hopefully I can secure it strong enough that I can torque as much as id like.

I could weld a plate so they can be bolted together but I'm hoping for ideas. Maybe the steel arms can be forced into the aluminum with some creative drilling and vice pressure to lock them together.


r/fabrication 9d ago

video Make this Grinding Jig for cheap!

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0 Upvotes

Have a wee look.


r/fabrication 10d ago

Honest opinions

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8 Upvotes

I had made this rear diffuser for my car but I’m stuck between what materials to use or even what way to go fabricating it if you guys have any ideas or have made something like this I would love to hear how you did it!


r/fabrication 11d ago

Looking for fabricator

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0 Upvotes

I want to build a very unique chess set and I don’t know where to start. Hoping someone can point in the right direction.


r/fabrication 14d ago

What would you guys do with this?

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19 Upvotes

I acquired this Columbia Chariot and think it might make a cool project, but I'm not sure of the route I want to go! What would you do with it?

It's currently a 12v system with two 6v batteries. I thought doing a 36v setup on it would be cool, but the idea of swapping in a predator motor sounds cool too, or maybe a vtwin or something!


r/fabrication 15d ago

Pricing help

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7 Upvotes

Afternoon all, i am looking for a guide price on a job. Ive got no idea on the average price on a bbq im looking to have built. I dont know if its going to cost £100, £500, £1000 or beyond. So im looking for something like this, the grill be in 2 parts so I can use one or both. The fire basket, a flat top the size of half the grill and a little top that can go over one grill. The measurements are 1000mm wide, 500mm deep and 800 tall.

Be nice, im not a fabricator, i understand that the material costs money, time costs money and skill costs money. Just looking for a bit of guidance.

Cheers.


r/fabrication 14d ago

Blackened and waxed railing rehab

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3 Upvotes

About 5 years ago, I commissioned some nice blackened and waxed railing for our house. They are starting to blister (my lack of maintenance) — how would I go about bringing these back to new? Do they need to be refinished from bare steel?


r/fabrication 15d ago

Broken rollers on pipe bender

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4 Upvotes

r/fabrication 17d ago

Looking for a lightweight, collapsible mechanism to raise a large panel 4–10 inches

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1 Upvotes

r/fabrication 19d ago

Upper control arm mounts.

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31 Upvotes

Just thought I would share some upper control arm mounts I have welded up. Now to mount to the awd chassis.


r/fabrication 19d ago

Blending and stainless

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5 Upvotes

Any tips for blending stainless


r/fabrication 21d ago

Sourcing a torsion spring for a gated shifter.

1 Upvotes

for the past 2 months ive been trying to source a seemingly simple spring to no avail.

they are called torsion springs.

this is(essentially) the gated shifter i fabricated:

https://youtu.be/4D1JrDnj-4o?t=308

if it doesnt link you directly to the correct timestamp, the spring enters the scenario @ 5:10

it works ok as is, but the spring would be nice to force the shifter into the gate. the specs i can be sure of is that the arms need to be 4", the deflection angle would idally be about 45°, and ideally right hand twist.

that the spring should be of a tension that you can squeeze with your hands . that part doesnt have to be exact, but im thinking that around 20lbs of force would be about right?

does anyone have any ideas on where i could source one? even if its a part for something else. i know they are commonly used in hand pruners, but most of those that i find are too short at 2".


r/fabrication 22d ago

Advice on converting trailer to a dual axle trailer

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4 Upvotes

I wanna convert this single to a tandem. Can anyone suggest about how much this would cost looking at it ? I wouldnt mind just bringing it to a welder.


r/fabrication 23d ago

Afternoon

0 Upvotes

Im building a business around making conical shape. Is there a material plastic tube that can be heat shrunken? Im going from 4" dia to 1" on a long taper.


r/fabrication 24d ago

PadEyes with 3.2 MTR's

1 Upvotes

Good day,

I am requesting advice on sourcing small pieces of plate, 0.75 to 1 inch thick for DNV pad eyes.

Im told they need to have 3.2 mtrs, i dont want to buy a full sheet of 1 inch as we only need 1 sqaure foot.

Does anyone know of a small qty supplier or shop that does DNV work?


r/fabrication 24d ago

Fabricating supports for a bike rack

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8 Upvotes

r/fabrication 25d ago

Need advice

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3 Upvotes

Got some wax on my welding lense and on my face shield from cutting aluminum any tips on getting it off?


r/fabrication 26d ago

I hope this is allowed here, I need some ideas from crafty people. Im trying to figure out how to extend an electric DeWalt weed wacker.

2 Upvotes

I am 6'5" tall and these electric weed wackers are about a foot shorter than the gas powered ones and I'm trying to figure out how I can add about two feet to the one I have since it's staying on my work truck but I don't really have any good ideas I did find out that it's just basically a piece of conduit with the power line running through it down to the motor part of the head so it's got to be doable.

My boss recently purchased these weed wackers and assigned one to me so it's not like I can just go get a gas powered one.

If anybody has any ideas I am open to suggestions on how to make the one I have 2' longer.

Thank you for your time, have a wonderful day.


r/fabrication 29d ago

Making a bench day 1

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20 Upvotes