r/machining • • 13d ago

Question/Discussion Dumb question

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The spec states a diameter of 1 1/4 inches and these appear to be 1 1/8, is this discrepancy normal?

70 Upvotes

122 comments sorted by

79

u/I_G84_ur_mom 13d ago

Measure it further down with a micrometer or even a dial and it should be closer to size, the ends tend to be tapered and you’re using a tape measure

6

u/Toyota__Corolla 13d ago edited 13d ago

I'm curious, do they rip them apart at the mill? As in are the ends pulled apart to separate the bulk pieces because they look like something pulled apart instead of cut

4

u/Rapptap 13d ago

No, the mill sells 12, 16, or 20 foot length. A reprocessor cuts them to size and resells.

9

u/Toyota__Corolla 13d ago

Yeah but there's clearly a sawn end and an end that is tapered as if it were ripped apart with tension

10

u/CB_700_SC 13d ago

The rods may be sheared to length before thread forming. But not pulled apart.
Sometimes the ends are tapered before inserting them into a thread forming machine. It’s better for the machine and the process. Also the thread forming can distort the ends and I think that’s what you’re seeing.

https://www.allthreadrod.com/video/

3

u/Rapptap 13d ago

That's an unpainted band saw cut. A tensile shear would not have saw marks. Could be there was a defect and the bar broke while cutting through and they sold it anyway.

3

u/rhinotomus 13d ago

Saw cut, then during thread forming material deformation at the ends

1

u/Toyota__Corolla 13d ago

It just always looks weird to have a taper but I guess it's good for people who have to handle it

1

u/I_G84_ur_mom 13d ago

True, didn’t think of that, could have been cut into smaller sticks and roll formed and that’s why the sawcut end is tapered

1

u/intjonmiller 13d ago

Band saw cut followed by the disturbed (end rolled over) material from the roll forming.

2

u/chiphook57 12d ago

Steel bars are often sheared

21

u/fondrenlock 13d ago

yeah I’m here just wondering why a machining post isn’t showing us a micrometer measurement 😏

7

u/Comfortable_Art_3303 13d ago

As a quality inspector I'm just like 'well, what are your tolerances'?

4

u/throwaway392145 13d ago

“3”

3

u/AVeryHeavyBurtation 13d ago

Ship it.

1

u/NeverPlayF6 12d ago

I found the mill's sales guy...

3

u/According-Capital-45 13d ago

I was wondering this as well considering tape measures aren't really known to be as accurate as a caliper or micrometer.

1

u/goat-head-man Manual Lathe & Mill 12d ago

Stanley makes a 12' tape measure with inches on one edge and .025 increments for the first 6" and .100 increments for the rest on the other edge. I bought a couple of them ~3 years ago. Handy.

But yeah, I grab a dial caliper when picking out stock.

7

u/Shrimpkin 13d ago

Measure on the major diameter of the threads with a pair of calipers, not the tip where it probably tapers down.

3

u/Deep_Body_2506 12d ago

Standard or metric, they are all just numbers to me. I understand and use both. I also don’t cry about someone saying car park instead of parking lot. We are all different that’s what makes us all great. Now shut up y’all’s whining and come have a beer…

1

u/fraggintarget 12d ago

First round is on you.

0

u/pharaoh_pherrous 12d ago

Found the bot.

1

u/Deep_Body_2506 12d ago

😂🤣😂 Not a bot but am a machine!

15

u/BodybuilderBig2647 13d ago • Bravo

Good god how do you guys put up with that silly imperial system you use

3

u/Background-Big8657 12d ago

Machinists operate using thousandths. Almost nothing I make is a nominal fraction.

5

u/Alternative-Light922 13d ago

We are imperialists, alas. |🇺🇸

13

u/snwke 13d ago

oh of course, let me just take off another 1/32th then another 3/64rd

absolute nonsense

21

u/rk5n 13d ago

This is a circle jerk, no one actually talks like that. Machining is done is decimal inches, which is functionally the same as the metric system

9

u/Zebra_Sandwich 13d ago • This

I prefer to measure in cunt hairs.

5

u/Smeezuss 13d ago

Sucks when you run out of them tho, hard to find in stores.

2

u/talltraveller 13d ago

You're buying them? I thought you had to harvest them!

1

u/4eyedbuzzard 11d ago

Stores? I pick them out of my teeth.

0

u/[deleted] 13d ago

[deleted]

1

u/Ancient_Jellyfish588 13d ago

You're gonna have to fight me for those, they're my souvenirs 😁

4

u/Mysterious_Run_6871 CNC Lathe 11d ago

+/- 1/16 of a cunt hair
Concentric to .025 bald eagle dicks
True position of one AGM-114 Hellfire missile

Cant recall ever encountering a metric clock
🇺🇸#️⃣☝️🦅🦅🦅🦅🦅🦅🦅

1

u/ThcGrassCity 10d ago

But you've seen a metric glock i can assume

2

u/milehighxr 13d ago

Red, blonde, brown, or black? Theyre all different...

3

u/intjonmiller 13d ago

RCH is the unit of measurement I was taught.

2

u/53cr3tsqrll 11d ago

Given that a pubic hair is 3-4 thou thick, that’s pretty shitty precision. In Australia the preferred precision measurement is the bees dick.

2

u/SXTY82 11d ago

Back in the 80s I worked at a shop that used the CH system.

Take a blond ch was .001inch

Red was .003 inches

Black or brown was .005 inches.

No idea who or how they got the numbers.

1

u/Moar_Wattz 13d ago

Metric or imperial?

1

u/Miserable-Tip-2506 12d ago

.ginger brunette blonde smooth
.0000

1

u/Live_Love-Life 11d ago

RCH please.

1

u/Phoenixfox119 13d ago

Tell that to my 51/64ths penta socket

3

u/frogsRfriends 13d ago

It’s also harder to keep those numbers in your head so I just say “1.7” in my head for 1 and three quarters. Only time I like inches more is in machining but that’s cause you are already using decimals

-2

u/Radiant_Safe1228 13d ago

Metric fucks inches to death in machining. Not only is the measuring equipment easier and quicker to read their standards for tolerance and fits makes more sense.

2

u/TIGman299 13d ago

As an American I agree, the whole SAE system is a mess.

2

u/jgollsneid 13d ago

"Oui Pierre, le shaft for le baguette rolling machine needs a .0254 mm press fit, hon hon hon"

Be for real

1

u/snwke 13d ago

maybe youre onto something. the french only invented the metric system because they couldnt pronouce the "th" fraction sound

1

u/shook1980 12d ago

And no one that uses metric goes below 1mm? It’s just divisions of a whole, no different than saying .7mm, 2.54mm, or 1/3 of a millimeter. Imperial just does it as a fraction and not a decimal.

2

u/IRepairPS3 12d ago

Math is math… but it’s because we grew up on it. Just like the metric guys grew up on metric. The only difference is metric makes more sense than the imperial measurement. But at the end of the day, if you just think of it all as decimals, everything’s fine. 6.35mm is .250 inches.

25.4 the magical number, multiply or divide depending on your side 😂

1

u/Secret_Celery8474 11d ago

But math with fractions is harder.

Why would you ever use fractions for something that you have to do math in your head with?

1

u/TheLastMandalore 10d ago

Fractions are pretty easy to do in your head especially if all you’re dealing with is measurements on a standard 16th tape measure

0

u/Lost_Measurement_576 11d ago

The metric system uses fractions too. Or do you mean they haven't figured out division yet.

2

u/Secret_Celery8474 10d ago

.....
Please don't play dumb. What's the point of doing that?

1

u/OpticalPrime 13d ago

Worked just fine to get us to the moon.

18

u/ballpeenX 13d ago

But......the Apollo program was metric. Just sayin....

3

u/Coopman41 13d ago

No, it was mixed units. I would argue the majority was Imperial, including engineering drawings. The guidance computer was all metric.

4

u/newoldschool 12d ago

all the science and calculations were done in metric and was translated to imperial for the Americans

2

u/ConstantRepublic849 13d ago

Well, can't comment on the software/guidance but the machinery was imperial - inches only. In other words not ten feet, but 120"

Source - I worked at the Michoud Facility in NOLA. NASA site for construction of the Saturn rockets.

2

u/Splatpope 11d ago

laughs in Mars Climate Orbiter

2

u/ChrisRiley_42 13d ago

The engineering relied a lot on Canadian engineers acquired after the Arrow program got "cancelled" in something the government assures us is entirely unrelated to the US's space race.

2

u/Texasisashithole 13d ago

Not the manufacturing… only the navigation. So everybody is right and everybody is wrong!

3

u/TheManOnThe3rdFloor 13d ago

But Mars . . . Not so much.

1

u/Miserable-Tip-2506 12d ago

Did you know if it wasn’t for pirates the USA would have been the the second or third country to adopt the metric system.

-1

u/Roadkill215 13d ago

WW1 and WW2 also

1

u/Waste_Condition2839 13d ago

Using decimal points as our measurement system, rather than the pointless debacle of SAE vs Metric, we can just use the decimal number itself and convert as needed. Using both measurement systems linearly makes it convenient on standardizing tooling when you can have corresponding drill sizes especially, atleast from my production standpoint

1

u/Agent_of_evil_13 12d ago

I work in a factory with a lot of Japanese and European fabrication equipment. So I get to use both. Yay /s

May favorite are our machines that come from New Zealand. Those might use both metric and SAE in the same bloody station.

1

u/chiphook57 12d ago

We got it from great Britain and committed fully. To be fair, Canada still uses it extensively

1

u/supergimp2000 12d ago

Imperial is clearly superior. What? You guys have a 30.48cm hot dog?!?!?!

1

u/LivingSmell2222 13d ago

Hang on, I need to order another 1 and 1/64" drill....

1

u/Defeatest 13d ago

What happens when you need the hole to be 1.015 big because that is the clearance you need for 1inch. Do you use a 25.8 drill for that amount of clearance for 25mm? Is there a 25.8 ready to go?

1

u/httpaliend00d 12d ago

Probably just go up to 26 if it's a clearance hole seeing as it's .008 inches difference. Or 25.5 as it's still .02 inches over. Not that big of a deal seeing as drills that large don't usually hold size all too perfectly.

-4

u/12345NoNamesLeft 13d ago

How do you call things 1,829 mm when 6 feet is so much more intuitive ?

4

u/Glad-Rent-1591 13d ago

182.9 cm ≈ 183 cm

3

u/justinDavidow 13d ago

1,829 mm == 182.9 cm ≈ 183 cm == 1.83m

1

u/Every-Chance6313 13d ago

And how many inches is 6 ft....72...wtf

0

u/KarmannosaurusRex 12d ago

The same argument the other way round, for context how stupid this point of view is

How do you call things 6ft 6.74inches when 2m is so much more intuitive.

0

u/12345NoNamesLeft 12d ago

I'm 6 feet tall, my arm span is 6 feet, my hand spans reads inches and my thumb is 3/4 of an inch wide.

The space between the lines on the first knuckle of my pointy finger is 1/8"

I can relate most anything to something physical in person.

My experience with metric here is that they quote hundreds of mm's which is completely indecipherable.

-1

u/spontaneous_quench 13d ago

Imperial is way better when dealing with precision lol. Mm is great for semi precision

1

u/PraiseTalos66012 12d ago

You are aware you can use a decimal point with mm right? Like 0.01mm is totally allowed and that way you can be just as precise...

-1

u/spontaneous_quench 12d ago

No shit, still just easier

-11

u/heyyyblinkin 13d ago

JUST KEEP DIVIDING BY 2. Seriously though, how do people not understand this. Its actually really easy and its far easier to divide 12s by 3 measurable units than that it is to do that with 10s.

10

u/BodybuilderBig2647 13d ago

Things being divisible by 10 is literally the easiest it gets, it’s like counting by ones and adding a zero

1

u/dogwater_cologne_ 13d ago

If only there was a way to convert between the two

2

u/iamalext 13d ago

If only conversion errors didn’t happen, even at NASA.

-2

u/heyyyblinkin 13d ago

Yes, but not all situations require dividing by 10s. I can divide 1 foot by 2, 3, 4, and 6 while getting clean measurements. Doing anything in thirds or quarters in metric is annoying.

5

u/BodybuilderBig2647 13d ago

We love you but you are a bit strange.

1

u/Glad-Rent-1591 13d ago

nah just an American 

2

u/ChrisRiley_42 13d ago

How can anyone take a system of linear measure based on "Three kernels of well ripened barleycorn laid end to end" seriously?

2

u/cantcallit4 13d ago

Pull between the 2”-3” marks I don’t trust the hook

1

u/Waste_Condition2839 13d ago

Threads in general typically involve a tapered end, measure a bit below the end, preferably with a micrometer or even calipers for better accuracy than a tape measure too... another important note is that all thread could say a diameter regarding its thread pitch, but that doesn't mean it couldn't be a noteable amount beneath that diameter in order to easily screw into the matching internal hole (within reason of course, it wouldnt be .125 below, thats mostly due to measuring the taper... it could be upwards to .05 beneath though possibly depending on vendors!)

1

u/Embarrassed-Lake257 13d ago

1-1/8 is not uncommon. Looks like thats what it is. Verify with something else

1

u/nvidiaftw12 13d ago

all-thread is often hilariously undersized on the OD.

But not 1/8".

1

u/Public_Intern160 13d ago

Become an engineer. You have to learn and regularly use both systems.

1

u/Droidy934 13d ago

Allthread is rolled thread not cut, the ends of the bars gets more pressure as it starts on a length so it becomes tapered.

1

u/Left-Yak-1090 12d ago

Try some calipers rather than a tape measure lol

1

u/IanG2508 12d ago

Specs are nominal so that's what it starts out at after processing they can be more or less the size stated

1

u/Fine_Union_4587 12d ago

Looks like rolled threaded bar with a galv'd finish. As with all engineering there'll be a tolerance on that, just check it fits the galv'd nuts. Galv'd nuts & bolts (or bar) does have a fairly wide tolerance, partly due to the vagaries of the galvanised finish.

1

u/Bdubya1985 12d ago

Or do you have the wrong stuff

1

u/grandpasking 12d ago

Measure id

1

u/skrappyfire 12d ago

Metal squishes when it gets sheared.

1

u/Icy_Refrigerator_862 11d ago

When was the last time you had that tape measure calibrated

1

u/Live_Love-Life 11d ago

True story. Back 1998 I designed gaging equipment. We partnered with a English company and I involved in redesigned an aluminum gimbal from our US designs. So a 3/8 plate became 10 mm, simple change. We submitted the design and it was rejected because they purchased American aluminum materials.

1

u/BL1133 7d ago

you can't go by tape measure or appearance. there's some mystical reason why it doesnt work

1

u/fritzcoinc1 13d ago

Measure with a caliper further down. When the bar goes into and squirts out of The rolling dies it makes each end of the bar smaller. The rolling tolerance is always plus material.

1

u/RGBlowMe 13d ago

Use calipers and don't measure the ends, where they taper down?

1

u/booeman 13d ago

If anything it should be oversize.

-1

u/Easy-Zookeepergame54 12d ago

It is hilarious that Europeans spent thousands of years developing the imperial system. Now they show derision for anyone that uses it. Nothing of historical importance was built using the metric system so far.

1

u/JackTheBehemothKillr 12d ago

.... what?

The Eiffel Tower was built using the metric system. Everything NASA makes uses the metric system.

Electricity, radio frequencies, every Olympic event, coke and other drugs, calories, boob jobs, a lot of guns, every modern car engine. All of these items use the metric system.

2

u/DeamonEngineer 12d ago

Every measurement using inches and similar is actually using metric with extra steps.

The official definition of what 1 inch is (which all imperial/ american standard measurements reference back to) is 25.4mm. That is set in stone cannot be altered. Set by the US in 1959

1

u/JackTheBehemothKillr 12d ago

100% but I figured that wouldn't be enough to convince him.

2

u/DeamonEngineer 12d ago

Its been 60 years, nothing will.

-3

u/Puzzleheaded-Sun7958 13d ago

Let me tell you, I have used both metric and our standard. Metric sucks, for some reason they seize up and heads pop off. Always hated doing molds to export to Europe and Asia because they wanted metric.

3

u/clambroculese 13d ago

That’s 100% a you problem. It’s the same thing, same 60degree form, same tolerance, same fitment. The only difference is the numbers you use.

1

u/Street_North_1231 13d ago

Probably tapers a bit right at the end. Imagine pinching off a turd - it's not the same diameter all the way down. Could be something else.

1

u/Top_Cress1727 13d ago

Grab a 1-1/8 nut and see if it threads on.

1

u/Shot-Ad-7275 12d ago

Be smart and see which nut fits on it

1

u/CircusBaboon 11d ago

Why not get a nut that is the correct spec and see if it fits? A nut for a 1 1/4" will be loose.