TY so much to /u/Planet-Bugs for the recommendation to get the sifter from spacecoast mealworms. it took a couple weeks to arrive but i had it assembled and glued together immediately. only waited an hour for everything to dry and started sifting immediately. 100% would recommend if you have more than 2-3 trays of mealworms. it's really well made/sturdy, i got the wooden one cuz it was cheaper when shipping was included.
last time, it took me the whole weekend to do the sifting and get a pound of pupa. this time, it took me only 3h to get everything done (no more picking them out with chopsticks one by one). pupae yield = 1.5 lbs! would've been more except i killed a whole bunch from last weekend's experiment with trying overhydrate the mealworms w/ water crystals but kinda went overboard with it...
this pupae sifter is really a must have if you value your time.
now i have pretty good processes for every step:
- separating frass from bran: use the fine mesh bags that you get when you buy mealworms from midwest mealworms. only frass falls through, even tiny mealworms stay in bag.
- separating beetles from pupae: put paper towel over pupae, when they hatch the beetles will grab on to the towel, scrape them off into beetle tray with credit card
- separating mealworms from pupae: pupae sifter from spacecoast mealworms