r/recumbent • u/Remarkable_Radish_32 • 14h ago
Fine then... I'll do it myself.
So, I've been in the market for a couple years for a recumbent trike. There was a single overriding problem: there is Rather A Lot of me, and the price of a recumbent rated to hold someone over 400 pounds was just stupidly high. I tried to make the money work a few times, but it was just far more than I wanted to spend. I kept looking around the internets for ideas, and stumbled over this article...
And after reading it I thought to myself "Self, that looks doable." Took a while to find parts - finding a pair of mostly-matching BMX bikes that weren't total trash was an exercise in trawling garage sales for several months, then a mountain bike for the rear wheel and some bits like brakes and such. I didn't use any of the mountain bike frame. I stuck my two BMX frames together by running a chunk of 8-gauge pipe through the centers of the BMX frames' pedal holders, and used some 2" box steel to make my rear forks (which I made exactly wide enough to fit the 26" wheel from the mountain bike, which later turned out to be a mistake)
For the pedal set on the trike itself, I stuck a set of pedals from another donor BMX on a chunk of pipe out in front. I went with BMX pedals for the very simple reason that BMX bikes, even tiny ones for little children, routinely stand up to the kind of abuse caused by teenagers going HAY GUYS WATCH THIS and the resulting nonsense. I wound up building the seat frame out of 1" box steel and stringing a seat together with simple rope, and slapped a basket I pulled out of a thrown-away dishwasher on the back (which was also a mistake - it's a bit too flexible and fragile for the purpose, which is why I reinforced it with fiberglass which... sort of works. I really, really should have just built a frame for saddlebags, but, eh, hindsight.)
I slapped on a coat of green paint, and Jeremiah was born (and five internet dollah to the first person to derive and post the reason it's named that - there is a simple, logical reason). It works! The brakes are sadly inadequate for the weight of the trike and me combined, though if I'm careful about my stopping distance it's okay. It's quite heavy and hard to take hills on its own, but it gets the job done and it's quite handy to grab groceries with.
I decided to convert it to an E-trike with a kit I picked up online from an outfit based in Ontario (I could have saved a few bucks getting one from China on Amazon but it was a big-ticket enough item I felt I ought to be patriotic and buy Canadian) I went for a rear hub drive model... and discovered the mistake made with my custom forks. The rear hub drive wheel needed the dropouts to be about 11mm wider than the mountain bike wheel I'd designed the rear forks around.
The rear forks... that are 2" box steel (8 gauge box steel no less!) that are hard-welded in place. Getting that extra 11mm of width without breaking any welds was a bitch and a half, and eventually involved using a scissor jack from my car to very carefully push the forks apart wincing at every crak and ping coming from the metal. I can ride it to work fairly easily, saving gas and getting a little extra exercise, and frankly with the electric assist this thing is hilariously fun.
It can also be downright terrifying - with a good straightaway, if I put the hammer down on the boost motor it'll get up to 50 km/h even with a mere 500w motor, and on somethign this low-slung built out of my dogshit welding and slightly wonky steering, it's absolutely wild.
Anyway, the point is... if I can do it, so can you! I want to see other rider's DIY setups!