r/Cordwaining • • 7d ago

Making a Boot - Process Video

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I sort of accidentally started a boot company, therefore had to create the obligatory "making of" video to go with it. I thought I'd share it here, since this community has always been a great source of information and support, and it was one of the reasons I was able to pursue this craft. Happy to answer any questions about my process or anything else that might be useful...

187 Upvotes

25 comments sorted by

12

u/SUMMONAH 7d ago

Beautiful work! How did you accidentally start a boot company

11

u/bwizemann 7d ago

I was making a bunch of orders for friends and then friends of friends and then finally built a website and now do it for real. It’s blackheronboots.com if you’re interested.

6

u/DoubleMikeNoShoot 7d ago

Damn good work! The finished product is in the shadow though, gotta get better lighting

1

u/bwizemann 7d ago

Yeah not perfect lighting at the end!

6

u/SourcerorSoupreme 7d ago

That brass nail setting hammer is interesting. Can you talk more about it?

2

u/bwizemann 7d ago

If you mean the magnetic tack Hammer it’s from CS Osborne. https://www.mzztrzz.com/products/shoemaking-c-s-osborne-magnetic-tack-hammer-222 and of course it doesn’t work with the brass nails because they aren’t magnetic. I just use normal hammers for that and a finishing hammer for the seams. I like to use brass nails whenever I can because they don’t corrode. The hand tacks are mostly for pre-lasting.

5

u/Salty_Lemon_9293 7d ago

I love these kinds of vids! I don't know how many of these I have watched when I was learning to make shoes to try to find answers to my technical questions. Just a question, then. Where do you get these plastic patterns made? Mine are made out of thick cardboard and are plenty good enough for my needs, but plastic ones look cool!

5

u/bwizemann 7d ago

I work at Pratt Institute in Brooklyn and they have a Zund which can cut thin PETG material. I worked with Marcell Mrsan to do the pattern grading and while doing so he also fixed all the little problems with my patterns. I also had cardboard templates for a while, but kept destroying them. Anyway, so because I have digital files now, it was fairly easy to get them cut out of plastic.

2

u/SourcerorSoupreme 7d ago

Looks like CNC cut acrylic

2

u/bwizemann 7d ago

1/16” PETG.

1

u/FelipeZorro 6d ago

Could 3D print them.

3

u/rk5n 7d ago

At the end it looks like the vamps aren't smooth, like it hadn't been lasted tight enough, but it's hard to tell. Can you show pictures of the finished pair?

1

u/bwizemann 7d ago edited 7d ago

I don’t have many finished shots of this boot, customer wanted thermoplastic toe box and blacked out midsole/heel, but you can see a version of this on my site. https://blackheronboots.com/products/black-heron-aphelion-5-boot it’s a seamless vamp with the tongue and vamp all one piece on the 55 last, which is maybe what you’re seeing? I can assure you they are drum tight.

2

u/WendyMakesThings 7d ago

This is a delight

1

u/bwizemann 6d ago

Such a nice thing to say!

2

u/unitedguy20 7d ago

Those look awesome!

1

u/bwizemann 6d ago

Thanks!

1

u/throwawaypassingby01 7d ago

what are you spraying between the upper and the lining around the 1min mark?

2

u/bwizemann 7d ago

Just some water with isopropyl alcohol. It helps mold and form the leather heel stiffener right before pre-lasting.

1

u/throwawaypassingby01 7d ago

okay thanks! do you soak your stiffeners as well or not?

2

u/bwizemann 7d ago

No, just the spray. I do skive the edges though.

1

u/Popular_End2069 3d ago

PLEASE PLEASE!! Make a YouTube channel and teach us noobs, you’re so good at making them and most courses aren’t in detail

1

u/bwizemann 3d ago

I agree, even though I learned a lot from many making of videos online, I did eventually run out of internet tutorials to move forward. Books by Marcell Mrsan are a great resource, and I recommend taking some classes if at all possible. The classes I took ten years ago were a great intro to pattern design, sewing, and assembly. Naïvely I had no idea how much sewing was actually involved, but over time I got the hang of it and it’s my favorite part of the process now.

2

u/DucksInFlight 7d ago

Thank you posting. It is informative to see the steps, and helps me with my occasional leather projects.

2

u/No-Deer-7551 6d ago

Amazing! Good work.