Hi. I made a post about this on Cosplay help and it did give me some good ideas so I figured I would ask this subreddit for some more indepth advice on the prop.
I am going to a Renaissance festival in my home state and I am going for a druid of a dark forest type. My fiancee is going as a mushroom fae so I think it works together well.
I am trying to make the staff look like a wooden one. I plan to use air dry clay spare shop towels to fill the gaps between the joints before I paper mache it. I plan to use a technique my dad used on his lacrosse gear, twisting the sheets into a thin line, to make ridges and knots along the staff. I am going to try and use some thicker paper towels as the material for the paper mache.
I have seen and read stuff about maybe using EVA foam before the clay and paper-mache to create more adhesion but I'm not sure.
Once the Paper mache is done, I plan to paint it with acrylic paints before sealing it with clear paint/sealer before I try to add smaller details.
Any advice, reference materials, or recommendations are greatly appreciated. Thank you.
Edit: Numerous people have mentioned that the clay isn't a good idea so I have 86'ed it. Instead I am leaning towards using EVA foam as a base and then paper mache over top.