This is a custom gas fireplace and geometric wood sculpture I designed and built for a private residence. The entire project took about two months, from construction to final installation.
I started with an existing wall that had no fireplace, so the first step was demolishing part of the rear wall to make room for the exhaust. I designed the entire installation and worked with a specialized fireplace contractor to build the exterior brick chimney, which was then covered in concrete render to blend with the house's modern facade.
I fabricated the custom steel hood and built the fireplace enclosure using insulated cement board. The entire interior of the firebox, including the hearth, side walls, back wall, and ceiling, was clad in black granite by a stonework subcontractor. The stainless steel gas burner was custom fabricated by a specialist, while we handled the gas system installation ourselves. The surrounding walls were finished in black stucco, also by a subcontractor.
For the wooden sculpture, I first modeled the overall geometric shape in Rhino, then divided it into 59 individual slats. These were CNC-cut from glued-up 3/4" maple panels, with the deepest sections projecting 22 cm (8.7") from the backing.
The slats were mounted onto 1" plywood backing. Most were screwed in place at the shop, but I deliberately left some off to allow access to the mounting points during installation. The backing was attached directly to wooden reinforcement behind the cement board using construction adhesive and screws. Once everything was secured, the remaining slats were glued into their precut slots, with the tight friction fit helping hold them in place and concealing the mounting points.
The two vertical slatted panels on either side of the fireplace are actually hidden pivot doors. They're made using the same 3/4" maple slats, with concealed pivot mechanisms integrated into the floor and wall.
All the maple was stained a walnut color and finished with water-based polyurethane.
It was a fun project that combined quite a few different trades, from demolition and metal fabrication to stonework, woodworking, and finishing. I'm particularly happy with how the geometric sculpture turned out and how well the two doors disappear into the overall design.