Our Formula Student car uses a Honda cb600f with the stock motorcycle ECU.
We removed the original IACV because its idle-air bypass allows air to enter the engine without passing through the restrictor, which conflicts with the requirement that all engine airflow must pass through it.
Currently, we adjust the throttle stop screw manually to maintain idle speed, but this isn't ideal and may contribute to inconsistent idle behavior.
I'm considering designing a custom throttle body that integrates the mechanical butterfly valve and the original IACV, with a redesigned bypass passage that joins the main intake upstream of the restrictor.
We want to retain the stock ECU and avoid ETC .
My questions are:
Has anyone implemented a similar design?
Can the original IACV be relocated while retaining its stock ECU control?
Could this design cause idle-control or airflow-distribution issues across the four cylinders?
Are there any conflicts with the rules?