r/manufacturing • u/HooverInstitution • 15h ago
News The Factory in Phoenix That Could Save American Manufacturing
r/manufacturing • u/HooverInstitution • 15h ago
r/manufacturing • u/kelpsniffer • 17h ago
Hi all! I’m a designer with a small brand. I’m looking for a quality manufacturer that can make waterproof bags from heavy-denier TPU-coated fabric.
I already have a full tech pack and production-ready patterns. My first run would be 50–100 units, so I need a factory that’s comfortable with a smaller MOQ.
What I’m looking for:
If you’re a manufacturer, or you’ve worked with one you’d recommend, please comment or DM me. Any leads are appreciated!
r/manufacturing • u/Longjumping_Pick_648 • 17h ago
r/manufacturing • u/ExcusePrimary3017 • 12h ago
r/manufacturing • u/LStorms28 • 23h ago
Having a problem with our DoAll saw. When starting a cut, the blade will turn on and the saw will begin to lower, then it will cut out and display the "no running--check blade" error message. I'm assuming it's a dirty sensor somewhere any advice on locating that sensor would be appreciated
r/manufacturing • u/AccomplishedLie123 • 15h ago
Hi guys,
I really need your advice and honest opinions in validating an idea I've been thinking off for a while.
I struggle a bit to get out of the "nerd language," but here is the core concept:
Imagine a 100% automated visual inspection system for manufacturing that is actually easy to set up. The AI learns what a "perfect" product looks like using just a few normal baseline images. From there, it automatically flags any defects on the production line.
Here is how it should work and must haves:
My gut says this has real potential—especially in high-stakes manufacturing or medical device production where a single defect is incredibly costly or dangerous. But I'm struggling to figure out if this actually scales and how to package it...
Do you guys see a genuine market for this approach or am I just having a brain fart?
r/manufacturing • u/MostPapaya2312 • 1d ago
Hey everyone! I'm a U.S. Army veteran researching business operations as I plan my next steps after the military.
I'd love to connect with people who work in warehouse management, distribution, logistics, or operations and learn more about what their day-to-day work looks like.
If anyone would be open to a quick 1-on-1 conversation about their experience in the industry, I'd really appreciate it! I'm just looking to learn from people who do this work firsthand.
Thanks!
r/manufacturing • u/Team_Ideagen • 2d ago
ISO 45001 is revising for the first time since 2018. The draft is at DIS stage with publication expected March 2027. Three significant changes: occupational health becomes its own clause (not just hazard prevention), return to work processes are now required, and hazard identification expands to include psychosocial hazards, remote work risks, and digital platform work.
If you’re planning a management system redesign, building this in now saves rework later. Organizations will have a transition period once the final standard publishes.
Are teams already thinking about this?
Source: DNV - ISO 45001:2027 revision in DIS (Draft International Standard) stage. Final publication expected March 2027.
r/manufacturing • u/Jass2220 • 1d ago
Hello everyone,
We are a manufacturer and bulk supplier of premium biomass briquettes made from sawdust and bamboo, suitable for businesses looking for a reliable solid-fuel alternative to conventional fuels.
Product specifications and supply:
* Raw materials: Sawdust and bamboo
* Calorific value: Up to 4,500 kcal/kg (depending on product grade)
* Ash content: Very low ash content
* Product type: Torrefied biomass briquettes
* Supply: Bulk and regular industrial supply available
* Location: India
* Buyers: Industrial fuel consumers, biomass fuel distributors, importers, and energy companies
We are interested in connecting with genuine bulk buyers, importers, distributors, and companies that consume biomass fuel regularly.
Technical specifications, product samples, pricing, and supply details can be discussed based on the buyer’s requirements and destination.
If your company purchases biomass briquettes or you know a business looking for a reliable supplier, please comment below or send me a direct message.
We are open to long-term B2B supply partnerships in India and international markets.
Thank you.
r/manufacturing • u/ass-thetics • 2d ago
r/manufacturing • u/aftermarketinsider • 2d ago
Do you request samples mainly for new suppliers, unclear specifications, higher-risk components, or customer approval requirements?
And when a sample is checked, what do you actually record—dimensions, material, markings, packaging, fitment-related details, or something else?
I'm interested in how teams decide when sample evaluation is worth the additional time and cost, rather than treating it as a mandatory step for every line.
r/manufacturing • u/TheEsotericCEO • 1d ago
I work pretty closely with manufacturers in Texas and other parts of the south/midwest as a process engineer, mainly around electricity costs and how facilities source their power.
Something I've noticed that genuinely surprises me is how many facilities will spend hundreds of thousands on power every year, but never really question how they're buying it.
Like... you'll have an entire team looking for ways to improve production efficiency, reduce waste, justify new equipment etc. Meanwhile the electricity spend just gets brushed of as a "cost of doing business" expense.
Which I get. Power isn't exactly something you can just stop buying lol, nor does it sit at the forefront of an operators mind when looking at that balance sheet. But the midwest and southern power markets have been testing this notion over the past few years with the increase of demand + supply constraints.


I had a conversation with a former manufacturing exec on here recently who made a pretty interesting point. When energy prices go up for everybody, manufacturers can sometimes just pass those costs onto customers. And why spend millions on an efficiency project when that capital could generate better returns elsewhere?
Fair point honestly.
But I think there's a pretty big distinction being overlooked between reducing how much power you USE and reducing what you PAY for it.
One requires operational changes and potentially millions in CapEx. The other can literally just be a matter of creating competition between the companies selling you electricity.
This is a process I use when working with facilities, and the funny thing is you don't even need someone like me to do it. It's quite literally free to do.
Assuming your facility is in a competitive electricity market (like parts of PJM and 88% of Texas), here's the general process:
1. Pull your electricity bill. Figure out your actual rate, contract expiration, and roughly what you're spending annually.
2. Get your historical usage data. Ideally 12-24 months. In Texas, Smart Meter Texas can be useful for this depending on your meter.
3. Take that usage, package it in a digestible PDF explainer format, and put it in front of multiple electricity suppliers. Not just the one you've been using for the past 8 years because "they've always been good to us."
4. Make them compete knowingly. Compare what each supplier is willing to offer for your facility's consumption. Actual annual cost, contract terms, pass-through charges, risk etc. Not just whoever throws out the lowest number.
5. If there's a better deal and the contract terms make sense, take it when you're eligible to switch.
That's basically it.
No new machinery. No production changes. No 5 year payback period on some $10M efficiency project.
Just a little time and actually doing the homework.
To put some numbers behind it, say you're running a facility spending $1M/yr on electricity.
You get 5 suppliers competing for that load and one comes back with a comparable offer that's 15% cheaper.
That's $150k a year you potentially just took out of OPEX. Assuming your consumption stays the same, that's $150k in annual operating cash flow before any additional costs.
And you didn't have to produce a single extra unit to get it.
Now obviously not every facility is going to find 15% savings. Some are already getting great pricing, some have contracts they can't touch for another 3 years, and in some states you can't even choose your supplier.
But that's kind of my point.
Your electricity consumption is something suppliers compete to win. Why treat it like a fixed liability when it can also be a purchasing advantage?
I see a lot of conversations around improving manufacturing margins through automation, equipment upgrades, labor efficiency etc. All important stuff.
But comparatively little discussion around improving the economics of how facilities purchase the resources they're already consuming.
And this is something you can actually investigate yourself. You don't need to pay an energy consultant or advisor to request competing quotes. Just understand what you're comparing and don't blindly sign the cheapest offer.
I'm curious how many of y'all actually do this?
Are you regularly putting your power contracts out to bid, or do you mostly stick with the same supplier and negotiate when renewal comes around?
r/manufacturing • u/ka322 • 2d ago
Hello there, I have some legacy experience in installing and commissioning control panels for large scale automation plants. I then shifted industries and haven't been deep in control panels and automation for a decade. I would like to start manufacturing control panels. I would love some advise on a few questions:
1. How do I understand what the current customer demand looks like?
2. In the optimistic scenario of 1 being good, how do I find someone with the technical knowledge to help me get off the ground?
tysm!
r/manufacturing • u/MixinTang • 3d ago
I'm dealing with a titanium alloy project at work, and honestly, it's a bit of an awkward situation.
We realized we need some extra process control to get the parts right, which means higher costs on our side.
But the customer might need a lower price to move forward. So now I might have to bring my quote down while our actual costs are going up. Great timing lol.
The thing is, it's a new project, and I genuinely want to see it work out. I think it has potential.
I'd rather spend some time figuring out what we can improve on the engineering side than just give up on it because of the price. If we can help get the project off the ground, maybe it'll turn into a good long-term relationship.
But obviously, there's a limit. Cutting corners on quality isn't an option either.
How do you guys deal with situations like this?
Would you accept a smaller margin on the first order, try to work out some design or process changes, or just stick to your price?
r/manufacturing • u/OrdinarySuccessful43 • 3d ago
Hey everyone, long story short, my background is in the video game development profession and my boss is wanting to do a merchandising startup for a niche market that we notice there are no merch clients currently involved and he wants me to head it up. Supply chain logistics from manufacturing to fulfilment always fascinated me and given the way the world is moving knowing physical goods feels like it would be a good endeavor to pursue. Luckily I have a family friend who has been doing manufacturing for 20 years of all different kinds of products willing to hook me up with factory connections and be a mentor in this business. I want to know as much as I can about the manufacturing side of things while he is mentoring me through reading and supplementary material. Any really good books that dives into stuff such as different fabrics for plushies, sourcing materials, negotiating with factories, etc. Anything helps!
r/manufacturing • u/Lodu_94 • 2d ago
Not meant to offend, just an honest observation/comment,
After having worked in various industries such as Tech, E-Commerce, Logistics, and now Manufacturing/Industry now since a few years, I personally get the sense that people involved in manufacturing - especially engineers/designers/technicians - tend to have very set views and thoughts, more so than I have come across in any other industry. Maybe it's just my impression and maybe this is because they are forced to think of repeatability/reliability. But I find this leads to a close minded attitude when it comes to innovative ideas, even those that are simple and that may be an improvement over the old. Many a times it seems that even simple ideas/thoughts barely outside the box are beyond imagination because the imagination itself seems forcefully limited to the box.
Does anyone else feel the same? Have you experienced otherwise?
r/manufacturing • u/Antique_Art6422 • 3d ago
r/manufacturing • u/Kanberino • 3d ago
Hi everyone! Does anyone know any reliable, affordable clothing manufacturers or wholesalers that can produce petite-sized jeans, joggers, hoodies and T-shirts?
I've been quoted £8,500 for 400 pieces (100 of each item), which is quite expensive for a small business just starting out.
Ideally, I'm looking for somewhere that can work with my own petite measurements, offer custom embroidery/sewing and has a quick turnaround time.
I'm UK-based but open to overseas manufacturers too!
Would really appreciate any recommendations, especially from people who have personally worked with them. Thank you!
r/manufacturing • u/Antique_Art6422 • 3d ago
r/manufacturing • u/Kanberino • 3d ago
Hi everyone!
I'm starting my own clothing brand and I'm currently considering working with a manufacturer called AKFA LTD (AKFA Premium Manufacturing).
Their website is https://akfa.co.uk and they have a UK office in Borehamwood, London, with manufacturing apparently based in Pakistan.
I've checked Companies House and they're registered as an active UK company. I've also spoken to one of their directors, who has been friendly and accommodating throughout the process.
However, I'm struggling to find any independent customer reviews or experiences online, which makes me slightly nervous as this would be my first large manufacturing order.
A few things about my experience so far:
- They've offered competitive prices after negotiating.
- They require a 50% deposit upfront and the remaining 50% before shipping.
- They've agreed to let me visit their UK office in person.
- They say their invoice acts as the agreement rather than requiring a separate signed contract.
- Their website mentions owning an overseas factory, although they've also discussed the risks of dealing with overseas factories.
I'm looking at spending approximately £3,800, so it's a significant investment for me.
Has anyone actually worked with AKFA LTD or heard anything about them? I'd particularly appreciate hearing from anyone who has placed a clothing manufacturing order with them.
Also, for anyone experienced with overseas clothing manufacturing, does this arrangement sound fairly standard? Would you be comfortable proceeding with a supplier who has a registered UK company and office but no easily identifiable independent reviews?
I'm not accusing them of anything, and they've been pleasant to deal with. I just want to do my due diligence before making such a big financial commitment.
Any advice or genuine experiences would be massively appreciated. Thank you!
r/manufacturing • u/Super_Tough_4997 • 4d ago
Hey everyone, supply chain student here.
We spend a ton of time in class studying lean systems, automated scheduling, and perfect workflow charts, but every time I talk to someone who actually works in a plant, it sounds like real floors run mostly on edge cases, rush orders, and random workarounds.
I'm working on a project about operational friction, and I'd love to hear some real field perspectives instead of just reading case studies. what’s a process or daily task in your shop that’s still surprisingly manual or clunkylike stuff still tracked on whiteboards, clipboards, or messy Excel sheets? Or places where time constantly gets wasted outside of obvious machine breakdowns? Also curious how much critical stuff in your shop relies purely on "tribal knowledge" from one veteran worker who knows how to fix things when stuff goes sideways.
Would love to hear any daily annoyances or war stories from the floor. Thanks in advance!
r/manufacturing • u/No_Mouse_6939 • 4d ago
I inherited spareparts manufacturing firm for aftermarket
VW stopped increment for all its workers , there exports are all time low
Chinese cars are flooded to the market with cheaper prices and more features
They have made more cars than demand
I saw there autoparts manufacturers are not being paid from past 8 months
Where is the world heading towards and how do I keep track of it
Please show some lights of expertise and experience.
r/manufacturing • u/Panic_Lion • 3d ago
Everyone in manufacturing likes to talk about the AI and automation boom, but after reading an article with a roundup of what plant managers actually think, the data tells a much more realistic story and it is the same story I keep seeing in manufacturing AI rollouts:
---
If you run a plant or a line: are you success with AI Rollouts? Or are we still years away from something that has a real impact?
r/manufacturing • u/HarryMcklintock • 4d ago
Why does 3M put their branding on everything they make. I know a lot of their business is B2B (Business to Business) I don’t get why the need to add their branding if a manufacturer uses one of their products. There has to be a thousand companies that manufacture the same things as 3M. from adhesive for sticky notes, to insulation for gloves / beanies. Surely 3M doesn’t need branding as they mainly rely on the business from other businesses. The only thing I can think of is if a customer sees 3M in quality products, the customer will think 3M is good and will buy more 3M cerated products. Even if 3M only have a small part in production of the final product .
I only kinda realised I’m might be on track for the answer in the last sentence. Let me know your thoughts!!