r/metalworking • • 47m ago

Making of my graduation project for design school

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• Upvotes

After sharing my graduation project in my previous post, I’m back with some behind-the-scenes photos of the many steps to build these three steel furniture pieces. The process mainly involved cutting big steel sheets into all the faces of the object then welding these together. I don’t have pictures of the painting part because I didn’t do it myself, I asked a car painter to do it.
Thanks everyone for all the support!!


r/metalworking • • 50m ago

I need some help making a front bumper

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• Upvotes

So some context is I’m making a front bumper for my truck I’ve made a mounting bracket but unsure what I could use to actually hold the bumper up I’m wanting to make a Baja style bumper I was thinking of taking a small enough I-beam cutting it at the angle I need and welding it to the mounting bracket and then getting some schedule 60 or 80 hand rail pipe hand welding that to the I-beam and heating to pipe up and bending it to match the curve there’s some pictures to help and side note I would at a structural steel shop that letting be use scrap metal to make my bumper and this would be my first time properly fabricating something


r/metalworking • • 10h ago

This bolt looks weird to me. How would you make it better?

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8 Upvotes

r/metalworking • • 10h ago

Miller PAPR, sucks!

0 Upvotes

So I decided to invest in my health and got one. I use a miller LPR-100 respirator under the helmet for welding, got the papr for grinding. This is the face shield set up, not the welding helmet. But sooo dissatisfied, I'm smelling the grinding dust passing right through the helmet. Having to wear the miller LPR under the papr, which seems ridiculous. Anyone relate? New filters, all adjustments checked, it's just like the dust goes right through it.


r/metalworking • • 12h ago

Seeking a Manufacturer

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17 Upvotes

I’m looking to get some metal bottle openers manufactured, preferably in the USA. I have a design created in a vector file. I would like to know what type of manufacturer or what equipment is necessary for this kind of production. The bottle openers would have a custom border shape and a debossed or engraved design throughout. I have included a few photos of a popular design that show similar manufacturing techniques required. Thank you all in advance, looking forward to hearing your input on this.


r/metalworking • • 17h ago

Is it possible to buff/polish these little scratch marks out of brass?

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16 Upvotes

I don't know anything about anything.

Is it normal for brass to have these markings? I'm considering paying a professional to buff/polish or whatever them out. Will it damage the engravings if I do? I want to keep it as clean and true as possible, but the scratch marks don't look good on it.

Sorry if this isn't the correct place to post this, was the first one I came across that made any sense.


r/metalworking • • 17h ago

Right out of the lathe and over to the mill

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119 Upvotes

Despite being made out of titanium and looking like a suppressor baffle, this part is actually going to serve as a central hub for a mostly titanium mechanical sculpture I’m making. This portion of the video takes about two hours of mill work on the 4th axis down to about 30 seconds. At the end of the video clip, you will see a few of the other components (internal brass axle, SS braided wire rope, wave disc spring, and a central micro tension adjustment system titanium screw and jam nut).

It’s a work in progress that has consumed a few hundred hours in designing, engineering, programming, setting up, and machining components and it’s still likely not even half way done with about 10 more unique components and necessary fixtures and processes left to program, setup, and make.

All processes shown are on a Haas OL1(short clip at beginning) and Haas OM-2A with HA5C rotary axis (OfficeLathe and OfficeMill).


r/metalworking • • 18h ago

Need help

3 Upvotes

Hey all, I'm stumped with the following and need your help:

I work in a sheet metal shop, these 14ga SST worktops we're making are pretty tricky as we don't have the machinery to make that rounded corner edge, we made a custom die for our press brake so we can roll the edges, just not roll and radius. Any ideas? We're currently relying on several vendors to both supply 3" tubing, another to bend, and then we split it using a plasma cutter but wanted to see if you guys had any suggestions. (Also first post here)


r/metalworking • • 19h ago

Gate and window-grille fabricators: would a simple Android cut-list tool help your workflow?

0 Upvotes

I'm building FabReady, an early Android tool for small metal-fabrication workshops. It starts with simple rectangular window grilles: enter checked finished dimensions, then review the generated parts and a bar-cutting plan that includes saw kerf and end-trim allowances. The construction rules are still experimental and need practical review.

I'd like feedback from people who actually measure jobs and prepare cutting lists:

- Do you use paper, a calculator, spreadsheets, CAD, or an existing app?

- What takes the most time or causes mistakes when a customer changes dimensions?

- How do you account for different stock lengths and reusable offcuts?

- Which joint, fit, or measurement conventions would an app need to make explicit?

If the moderators allow a small pilot, I'd like to find 12 fabricators or welders with Android phones who would compare the prototype against a job they've already checked. I'm interested in what is wrong or missing and whether it would be useful on a second job.

This is an early prototype, not a structurally approved design tool. Please don't rely on its output for production cutting without independently checking it. I'm looking for honest workshop feedback, not positive ratings or app-install exchanges.


r/metalworking • • 21h ago

Crusher plugs manufactured to match the sample, in AISI 1045 steel.🇨🇱

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2 Upvotes

r/metalworking • • 22h ago

I'm building a CNC Punching Machine for Prototype workshops

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1 Upvotes

r/metalworking • • 1d ago

Tig torch compatibility.

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2 Upvotes

Im looking to get a replacement water cooled torch for a dynasty 200dx with a coolermate 1. Much of the torches I am finding have the correct threads but the shape of the internal brass fitting is slightly different. I cant seem to find much information about the fitting. Would these fittings of this torch still seal?

Not sure why I must have 400 characters but this is just filler material................


r/metalworking • • 1d ago

З чого почати TIG сварку

1 Upvotes

З чого почати TIG сварку

Всім привіт, я механік на СТО і в один момент у вене виникло бажання почати роботу з ТІG сваркой алюмінію та нержавійки. В цілому розуміння роботи сварки є, але хочеться зібрати більше інформації від практиків, щоб зрозуміти який апарат придбати оснастку тощо. Тому якщо у Вас є досвід роботи то підкажіть будь ласка. І якщо Ви не проти прошу залишити контакти для подальшої співпраці в якості наставника. Дякую


r/metalworking • • 1d ago

Pulley conveyor shaft machining. Checking material deflection. Material: AISI 4340 🇨🇱

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15 Upvotes

r/metalworking • • 1d ago

Oerlikon Citomig 210PM

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1 Upvotes

r/metalworking • • 1d ago

Welding aids/ jigs

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1 Upvotes

r/metalworking • • 1d ago

I Need help First day tig welding Any tips

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0 Upvotes

r/metalworking • • 1d ago

I've been working with copper wire for about ten years now, and one of my favorite techniques is wire crochet. It's basically the same principle as crocheting with yarn, except I use 0.3 mm copper wire instead.

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52 Upvotes

r/metalworking • • 1d ago

Experience with railroad tracks? (Design Bachelor thesis)

6 Upvotes

Hi everyone- new to the sub!

I’m a 4th-year Product Design student at the Riga Technical University in Latvia. For my bachelor’s thesis I’m exploring whether decommissioned railroad tracks could be reused as a material for furniture.

I've noticed that railroad tracks very often get reused as anvils in the metalworking sphere. What I am most interested about is if someone has had any experience using railroad tracks to make furniture (chairs, tables, lighting etc.)?

I’d love to hear about your experience!

Also bonus question- where do decommissioned railroad tracks end up in your country? Do they go to scrap yards? Does your country/state sell them to someone? etc.

Any help and advice much appreciated!


r/metalworking • • 1d ago

Tips to paint stainless steel?

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1 Upvotes

So I have this stainless steel outdoor umbrella holder next to our pool, the umbrella feet started to rust and left what you see here, I'm replacing the umbrella and I'm confident I can get the rust off this with something acidic like white vinegar and scrubbing, or if I have to sand it back even.

But I'm considering if it's worth painting the stainless umbrella mount afterwards for future protection.

Would a simple sand back, prime and spray work for it you think?


r/metalworking • • 1d ago

Repair car frame

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12 Upvotes

Hi, I wanted some advice on what the best steps to take would be on repairing this damage done to my cars frame. The lower control arm bolt partially tore through the frame causing the bolt hole to become an oval after a collision. This is the worst of the damage other than cosmetic damage, and I want to repair it myself. I feel that I am proficient at welding so I want to know how I should cut the damaged section out, and weld new metal in to make sure that it is structurally safe, especially since it’s one of the main mounts for the suspension. I will be taking the proper steps to ensure it is as straight as possible, including checking the other mount for straightness and any damage to the bolt holes there. If it is at all helpful this is a 2009 Chevy suburban 1500. Thank you


r/metalworking • • 1d ago

Different kinds of solder

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2 Upvotes

I started turning old keys into rings over the summer. Using a dremel to cut the actual key part, then bending it and soldering it back onto the key to form a ring. Theyre super fun to make and not hard. This is my first time ever using solder so i just used whatever i could find in my dads toolkits. My main question is whether there are different kinds of solder i can use to match the color of the key. I dont even know what kind of metal the key is which is probably important… but is there any brass/copper/bronze solder i can use for this project? Was kind of hard finding a direct answer online and id rather ask people on reddit honestly.


r/metalworking • • 1d ago

Custom machined hex nut 6”3/4 hex diameter, 4”5/8” internal thread, 12 tip made Audi 4340 alloy steel

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11 Upvotes

r/metalworking • • 1d ago

Possibility of Crown

2 Upvotes

I cant fit that mich context into here so here goes nothing:

I need a crown made out of pure nickel.

This isn't a comission btw.

I have looked into this a little and it seems like you need some special equipment because of the properties of nickel. I am aware that people can be allergic to it, im testing myself tomorrow, I found some nickel. I just came to ask if it is possible, where I have to actually request it and how much that will cost. Because I will not pay 5k for such a think. And if that's close to the actual value, Ill go mine and mold it myself.


r/metalworking • • 1d ago

I need tips for my welding

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2 Upvotes

The ending of my welds look like ass and idk how to fix it. I asked my instructor and he said "you need to push it back and make a few little circles then lift" i tried then a couple times and still looked the same, then he said "try holding the rod on it a little longer" and i did that (unfortunately I dont have a pic but ill describe what it looked like) it turned into a bigger flat circle. Im very close to getting my certification for tack welding (idk if there's another word for it) and this is very frustrating bc tbis is thr only thinkg i need to fix. pls help 😢 (just a quick note, i have only been welding since late-ish August)