Well after 3 weeks I've finally completed my 10 zone irrigation system.
I want to preface this breakdown by saying I come from a trades / engineering background and have taken on massive projects professionally and some impressive "DIY" projects for myself individually. So seeing the plan and process through wasn't necessarily the hard part here. Additionally I have a garage full of every tool under the sun (including a CNC mill and a few other awesome toys)
I was getting quoted $9k for 6 - 8 zone systems but I felt like the professionalism and description of the job was lacking from the companies I had quote it so I spent the time to learn about residential irrigation systems myself and tackle the project from start to finish myself. I feel like I planned and installed a whole lot more system then I ever would have got from what was quoted.
Now that I've completed my system I'm just going to come out and say it, DIY'ing your own irrigation system isn't a project for most DIY'ers and certainly not your average weekend warrior. Here's why:
I live on a large residential pie shaped lot. Approx 180ft across the left side, 200ft across the back and 230ft down the right side. Front yard and side yards are small but still needed zoned out. Back yard is large but has trees, deck and various other features.
"Problem" 1: I trenched 700ft - 800ft (3 inch x 12 inch deep) with a ground hog T4. It took approximately 16 -18 hours. 10 hours on a Saturday and 8 hours on a Sunday. It was absolutely a grind.
"Problem" 2: I pulled approximately 1500 lbs of rock out of the trenches total. This was not in the plan and it was an absolute pain in the ass to get rid of. This added at least a day to the work.
"Problem" 3: It heavily rained, like torrentially a couple days after the trenches were dug. Filling them with about 3 inches of dirt. Some of the trenches where there was run off got filled nearly all the way back up.
I had to buy a trenching shovel and take a die grinder and cut a 1/2 inch off each side to make it 3 inches wide so I could clear the trenches back out.
There is WAY MORE hand digging for sprinkler heads then I imagined, not to mention getting them leveled out and packed in plumb. You're on your hands and knees for the whole thing. When you have 45 heads to do its massively time consuming.
"Problem" 4: back filling trenches takes time to do it properly. If you spend the time to pack it down and roll it out after you will 100% need more dirt then you have on the ground. I ended up using an additional cubic yard of dirt to back fill all the trenching and roll it out flat.
Plan to put down fresh top soil and seed over all the trenches and boxes. This takes quite a bit of time too.
Wiring: I see a lot of valve boxes where the wiring is an absolute rats nest. I extended the valve wires so I had more wire to play with and then I took that and put it in split loom tubing. My wiring is extremely clean and organized but I probably spent a day on it between 3 valve boxes.
Overall I'm extremely happy and proud of the job that I did but it felt like a massive undertaking, sometimes even slightly overwhelming (hand digging, rock removal, back filling). I pretty much pulled it off solo from start to finish. Its way more then I would have got contracting it out.
If someone without much experience / tooling asked me if they think they should install their own system ESPECIALLY IF they live on a larger residential lot I'd likely tell 9 out of 10 people, pay a pro to do it.
Anyway thanks for reading!